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Hydrogen-Powered Semi Trucks: 12 Essential Facts

Renewable Energy /
Hydrogen-Powered Semi Trucks: 12 Essential Facts

Hydrogen-powered semi-trucks, or hydrogen fuel cell semi-trucks, are heavy-duty commercial vehicles that use hydrogen instead of diesel for propulsion. This design provides an eco-friendly alternative to traditional semi-trucks, reducing emissions and advancing the transportation industry towards a more sustainable future.

According to the International Energy Agency (IEA), heavy-duty vehicles, including semi-trucks, make up less than 8% of all vehicles but account for over 35% of direct CO2 emissions from road transport.

This statistic alone underscores the need for cleaner alternatives. To provide a comprehensive understanding of this technology and its implications, let’s run through 12 facts about hydrogen-powered semi-trucks, from their efficiency and benefits to challenges in adoption.

Facts About Hydrogen Fuel Cell Technology

Hydrogen fuel cells offer numerous benefits, but misconceptions often cloud the understanding of this technology. Grasping how hydrogen fuel cells work lays the groundwork for appreciating their value.

Fact 1: Hydrogen Fuel Cells Produce Electricity

Hydrogen fuel cells generate electricity through an electrochemical reaction between hydrogen and oxygen. This process involves compressing hydrogen gas into tanks, which then feed into the fuel cell. The resulting electricity powers the vehicle’s motors, leaving behind water as the only byproduct.

Fact 2: Hydrogen-Powered Vehicles Offer Better Efficiency and Performance

A study of “tank-to-wheel” efficiency, or how effectively energy is used to propel the vehicle, reveals a clear winner:

  • Hydrogen fuel cell vehicle (FCEV) efficiency – Averages at 48% or higher
  • Internal combustion engine vehicle (ICEV) efficiency – Ranges from 25% to 35%

ICEVs have mostly reached peak efficiency, whereas FCEVs are in the early stages of development and show potential for even greater efficiency in the future​.

Fact 3: Hydrogen Semi-Trucks Are Environmentally Friendly

Unlike diesel engines that emit pollutants and are prone to leaking oil, hydrogen fuel cells produce only water and heat. Moreover, hydrogen can be produced using renewable energy sources. This makes them an attractive option for reducing the carbon footprint of heavy-duty transport and other applications.

Facts About Industry Players and Innovations

The evolution of hydrogen-powered vehicles depends on industrial support and innovation. The following facts underscore this point:

Fact 4: Major Companies Are Investing in Hydrogen-Powered Semi-Trucks

Several prominent companies are leading the charge in hydrogen technology to mitigate the environmental impact of the transportation sector. Notable players include:

  • Toyota Motor Corporation
  • Hyundai Motor Company
  • Cummins Inc.
  • SAIC Motor Company

Mckinsey estimates some 850,000 commercial FCEVs could be active in Europe by 2035, indicating strong manufacturer support.

Fact 5: Collaboration Is Crucial to Drive the Industry Forward

To achieve genuine progress, collaboration is essential. Partnerships, such as the one between Shell and FASTECH, help advance hydrogen fueling station infrastructure to support semi-truck capabilities.

Fact 6: Innovations Promise to Accelerate Adoption

Beyond vehicle manufacturers, government organizations also seek to expand on the potential of hydrogen-powered semi-trucks. For example, focused efforts by the U.S. Department of Energy have:

  • Improved hydrogen fuel cell catalyst performance by 60%
  • Enhanced fuel cell catalyst durability to a projected 25,000 driving hours
  • Streamlined hydrogen dispensing processes to achieve cost-parity with gasoline

As governments fund additional endeavors, the potential of hydrogen-powered transportation will only continue to grow.

Facts About Regulations and Standards

While governments provide essential funding, they also must guide these advancements responsibly through regulation. How is this affecting hydrogen-powered semi-trucks?

Fact 7: Global and Regional Regulations Impact Hydrogen-Powered Semi-Trucks

Regulations impacting hydrogen-powered semi-trucks vary by region, but they generally aim to promote the adoption of clean energy technologies. For example, the European Union set ambitious targets for reducing CO2 emissions from heavy-duty vehicles, encouraging the use of hydrogen fuel cells.

Fact 8: Safety Standards Lead the Way for Hydrogen Semi-Trucks

Safety benchmarks for hydrogen semi trucks are stringent, ensuring proper handling, storage, and use of hydrogen. These standards cover:

  • Hydrogen tank integrity
  • Refueling protocols
  • Crash safety measures

Comprehensive guidelines and codes thus ensure the safe, efficient deployment of hydrogen technologies​.

Facts About Costs and Economic Considerations

While the production costs of hydrogen-powered semi trucks are currently higher than those of diesel vehicles, ongoing advancements and scaling up of production are expected to bring these costs down.

Fact 9: Production Costs for Hydrogen-Powered Semi-Trucks Are Decreasing

The previously mentioned U.S. Department of Energy report notes the progress in reducing costs as of 2023:

  • Fuel cell transportation – 10% cost reduction since 2021
  • Hydrogen production from renewables – 90% cost reduction since 2001
  • Hydrogen storage systems – 30% cost reduction since 2013

As production methods continue to advance, these trends will likely continue, promising long-term economic benefits to those who embrace them.

Fact 10: Operating Costs Are Reaching Parity with Diesel Trucks

A comprehensive analysis of heavy-duty FCEV total cost of ownership (TCO) in comparison with diesel and electric counterparts reveals interesting insights:

  • Many FCEVs are already cost-competitive with ICEVs
  • By 2050, several scenarios predict FCEVs to be more cost-effective than most ICEVs, and even a number of battery-powered vehicles.
  • FECVs face fierce competition from battery-powered vehicles, yet indirect costs from battery payload losses and long charging times may level the playing field.

As we approach 2050, these scenarios increasingly favor FCEVs as development obstacles gradually break down.

Facts About Infrastructure and Development

Hydrogen fueling stations are currently concentrated in specific regions, but plans for expansion are underway globally. Consider data points that illustrate this:

Fact 11: Hydrogen Fueling Infrastructure Is Expanding Rapidly

By the end of 2022, there were some 810+ hydrogen fueling stations around the world, 130 of which opened that year. With 315 additional locations in the works, it’s clear that infrastructure is seeing explosive growth.

Fact 12: Challenges and Opportunities Persist in Developing Hydrogen Infrastructure

The IEA forecasts global hydrogen demand to accelerate, growing a staggering 604% between 2020 and 2070. But ensuring that demand can be met sustainably? With less than 1% of global hydrogen production currently decarbonized, that is the real challenge.

Why Choose FASTECH for Hydrogen Fueling Solutions?

As demand for hydrogen-powered semi-trucks grows, so will the need for infrastructure to fuel it.

FASTECH stands at the forefront of the industry, leveraging decades of expertise and innovation to deliver top-notch hydrogen fueling solutions. With a proven track record in designing, constructing, and maintaining hydrogen fueling stations, FASTECH ensures that hydrogen-powered semi-trucks and other vehicles are supported by the best infrastructure available.

For businesses looking to contribute to a sustainable future, FASTECH offers the experience and support needed to make the transition smoothly.

Contact FASTECH today to discuss your hydrogen fueling needs and discover how our solutions can power your journey towards a cleaner, more efficient future.

Sources:

IEA. Trucks and Buses. https://www.iea.org/energy-system/transport/trucks-and-buses

US Dept. of Energy. How Do Fuel Cell Electric Vehicles Work Using Hydrogen? https://afdc.energy.gov/vehicles/how-do-fuel-cell-electric-cars-work

Science Direct. Impact of powertrain hybridization on the performance and costs of a fuel cell electric vehicle. https://www.sciencedirect.com/science/article/abs/pii/S0360319920319406

Global Market Insights. Hydrogen Vehicle Market. https://www.gminsights.com/industry-analysis/hydrogen-vehicle-market

Mckinsey. Unlocking hydrogen’s power for long-haul freight transport. https://www.mckinsey.com/capabilities/operations/our-insights/global-infrastructure-initiative/voices/unlocking-hydrogens-power-for-long-haul-freight-transport

US Dept. of Energy. Progress in Hydrogen and Fuel Cells. https://www.energy.gov/eere/fuelcells/articles/progress-hydrogen-and-fuel-cells#:~:text=URL%3A%20https%3A%2F%2Fwww.energy.gov%2Feere%2Ffuelcells%2Farticles%2Fprogress

European Commission. Reducing CO₂ emissions from heavy-duty vehicles. https://climate.ec.europa.eu/eu-action/transport/road-transport-reducing-co2-emissions-vehicles/reducing-co2-emissions-heavy-duty-vehicles_en

U.S. Department of Energy, Office of Scientific and Technical Information. Federal Oversight of Hydrogen Systems. https://www.osti.gov/servlets/purl/1773235

Science Direct. A comparative total cost of ownership analysis of heavy duty on-road and off-road vehicles powered by hydrogen, electricity, and diesel. https://www.sciencedirect.com/science/article/pii/S2405844022037057

Tuv Sud. Another Record Addition of European Hydrogen Refuelling Stations in 2022. https://www.tuvsud.com/en/e-ssentials-newsletter/automotive-essentials/e-ssentials-01-2023/another-record-addition-of-european-hydrogen-refuelling-stations-in-2022

Statista. Forecast hydrogen demand worldwide in a sustainable development scenario from 2019 to 2070, by sector. https://www.statista.com/statistics/760001/global-hydrogen-demand-by-sector-sustainable-scenario/

IEA. Hydrogen definitions based on their emissions intensity. https://www.iea.org/reports/towards-hydrogen-definitions-based-on-their-emissions-intensity/executive-summary

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